Chances are if you are a carpenter, then you have a huge heap of scrap woods in your yard. In most cases, they rot away, or you end up using the as firewood or sell to people at lower price. Similarly, you may own a timber yard, and you are getting a lot of wood scraps, and you are worried about how to get rid of them.
In this simple tip article, we are going to see how you can make use of scrap wood by simply making End Grain Cutting Boards. Below are the steps to follow.
1. Cut Down Scraps into Blanks
Gather your pile of scrap wood pieces, organize and sort the wood by type, and eradicate any pieces that might be too small to use. When you are done with the sorting, break down the wood by cutting the pieces into blanks.
The excellent thing about creating the end grain cutting board is that the thickness of the wood pieces does not truly matter, because it will be glued up, sliced up, and as well turned on end.
When ordering blanks, the height of the pieces should be roughly uniform, or else you will be using a lot of time at the planer when flattening. Length is not problem because you will cut identical pieces from the blanks.
2. Plane the Pieces and Glue them Up
Organize the pieces in your taste and pass them through the planer to plane each side. This avails two flat surfaces to apply the glue, which will help to eradicate gaps in the ultimate cutting boards. Typically use Titebond III, which is water-resistant wood glue and food-save.
3. Plane Blanks
After gluing, let the blanks to dry overnight and plane them. Since the bases of the blanks will be fairly plane from the glue up, flatten one side, and then turn them and plane the other side too.
4. Cut End Grain Pieces from Blanks
Once the blanks are plane on both sides, clean up one end, and then cut them into pieces. Allow more dimensions on the blanks for surfacing after glue up. After each cut, turn the slice 90 degrees to express the end grain, and then set it aside.
Once the blanks are cut, you can order them into their last alignment. Make sure any knot holes faces down when possible. The boards have rubber feet fixed on the bottom, so only the top will be used as the cutting board.
5. Glue Up the Board
With the strips ready, glue them up using the similar process as before. Ensure they are flat as conceivable, since slipping at this stage will just mean fruitless length, thickness or width on the actual cutting board.
6. Plan the Board
Once the glue has dried, plane the boards for the last time using a planer. Though it is not advisable to pass these boards on the planer since it can break the grains, you can use it or look for an alternative.
Lastly, chamfer the posterior top edge of the board before you start to plane. This aids to avert any chippings at the margins during the smoothening course. You could also add a sacrificial wood to assist with chipping.
7. Sand the Board & Chamfer Edges
Following, it is period for polishing. Once polishing is done, chamfer all of the margins of the board with a flat block.
8. Apply Finish to the Board
Final cutting board finishing is one most discussed matter in the woodworking platform but just go for the typical mineral oil finish (ensure it is food safe). Pour it on top of the board and just wipe it in, letting the board absorb as much oil as it can.
This finish essentially penetrates all the way thru the board, since the end grain alignment of the board lets the finished oil to travel thru it. This helps to resist water when the board is in use.
9. Fix Rubber Feet
To finish, fix some rubber feet at the bottom, and it is set for use.
As you have seen the process is long but very easy. You only need the materials, and there you are. Take a step today and make use of the wood scraps at your woodwork place.